Equipment

Here at Triple R Engineering 2010 Limited we offer a comprehensive range of modern metal spraying and coating equipment, operated by skilled technicians who can carry out full refurbishment of your components. This includes the following workshops

Workshops

• Machine shop & Grinding - 365 m2 covered workshop
• Metal Spray - 114 m2 covered workshop
• Fabrication - 182 m2 covered workshop
• Specialised Welding - 253 m2 covered workshop
• Superfining Room - 46 m2 covered workshop
• Sandblasting Booth - 60 m2 covered workshop
• Metal Spraying Laboratory - 8 m2
• Paint booth - 50 m2

Lathes

• Poreba - 4000 mm between centres, Ø 660 mm Swing
• Russian IM63 - 2800 mm between centres, Ø 600 mm Swing
• Chinese C6246 - 1500 mm between centres
• Webster-Bennett vertical - No 1 machine, Ø 2.045mtr, 600 mm Bridge Height
• Webster-Bennett vertical - No 2 machine, Ø 2.045mtr, 1500 mm Bridge Height
• Tos - 2100 mm between centres, Ø 600 mm Swing
• Harrison - Ø 380 mm Swing
• Chinese CW6½63C
• Russian - 3000 mm between centres, Ø 600 mm Swing

Planer / Mill

• Stirk - 5.562 m length x 1.704m wide x 1.534m height (employs Future mill head 315mm dia.)

Mill

• Tos - 400mm x 465mm x 390mm
• Heckert-Fagor CNC
  X = 840mm Y = 500mm Z = 460mm
  Kneeless 6 turret. Fully interpolated programming 3Dimension
• Zayer KF4000 CNC
  X = 3.700m table travel Y = 1.562m cutter height
  Z = 1.520m width open sided.
• Butler Newall
  Bed-mill machining centre, x y z & 4th axis

Borer

• Pama Boring Mill
  table size = .994m x 1.107m
  table travel = 1.335m x 1.221m
  max. height = .994m
• Tos Boring Mill
  table size = .800m x .890m
  table travel = 1.04m x 1.00m
  max. height = .900m

Radial Drill

• SASS Italian
  Ø 2.0 m swing 180º, Height 2.0m

Surface Grinders

• Lumsden rotary - 1.704m dia table - .511m max height
• Lumsden rotary - 1.704m dia table - .511m max height
• Lumsden rotary - 2.208m dia table
• Snow
  table travel = 1500mm
  table width = 400mm
  max height = 450mm

Centre Grinder

• Icumu - 3500 between centres - max dia 750mm, 2.5m stroke
• Churchill - 600mm between centres, 350mm max dia

Superfining

• Superfining range of stones
• Diamond range of stones
• Soft alloy capability
• WC sprayed coatings

Welding

• Esseti 350 Pulse Tig (c/w cold wire feed) x 3
• Esseti 402C Pulse Tig x 2
• Kemppi 2200 Tig master
• Esseti 160 Tig
• Miller CC350 (AC/DC)
• Esseti 450 (AC/DC)
• MIG NZIG, Esseti TRK 450
• Arc 3ph & single ph
• Gas General
• Propane pure 99%
• AMI X501 hot wire Tig

Metal Spray

• Metco Plasma spray
• Metco Thermal Flame spray
• HVOF Jet Kote
• Metallisation 450 Arc spray c/w 528 pistol
• Metallisation 450 Arc spray c/w 528 pistol
• Metallisation 300 Arc spray c/w 234 pistol
• Metallisation 250 Arc spray c/w 140 pistol
• Metallisation 250 Arc spray c/w 140 pistol
• Metallisation Purecoat System
• ABB Robot

General & Ceramics, nylon, plastic glass, Wc, Cu, Zn NiCr, Al, TiC, S/S, Engineering wires, NiCr, Stellites, Armacor, Cr.steels, ferrous/non ferrous, mixes, corrosion wires - Al, Cu, Zn, Al-Zn, Brass, Bronze, also engineering wire capable. On site spraying capabilities.

Band Saw

• Everising S4633SA - Ø 450mm cut max

Balancing Machine

• Jackson-Bradwell - 300kg max x 1500mm length (30 to 150mm spindle size)

Crack Testing

• Magnaflux Crack Detection Unit

Spark Erosion

• Strath Clyde Auto 5 step
• Electrical discharge machine
• Table size: 650mm length x 350mm wide

Blasting

• Garnet
• Ceramic - (2 x Portable booths = 3m x 1.5m x 1.2m high)
• Water - 3000psi (2000psi mobile){assoc contractor 40000psi}

Maintenance Equipment

• Porta-power 5 to 175 tonne (Manual & air assisted)
• Impact wrenches/nut runner - heavy vehicle capacity
• Band saw Everising S-4633SA
• Philips plasma cutter

Thermoplastic Flame Spray System

• Hercules Flame Spray System
• VRK 200 R Portable Air Compressor with a built in refrigeration system
• IBIX 25 H20 Portable blasting System